Servo control commutator outer surface Turning machine ND-LHL-QSFA-F

 Tip: click on the picture to enlarge

Product model:ND-LHL-QSFA-F


Features and Application:

1. The turning machine is used for armature commutator outer surface turning

2. Single cutter , can turn more than one time

3. Positive knife

4. Three-axis servo control

5. Belt vertical pressing down mechanism

6. Loading and unloading: manual loading and unloading

7. The armature commutator turning machine is suitable for continuous production of three shifts.

8. An actuator can be moved in any state of production or standby, automatic and step operations can be inter-converted.

9. Manual loading/unloading production armature.


Function:

1. Turning can be set between 1 and 4 cuts, and the parameters can be set separately: turning amount, cutting speed, belt speed, etc

2. The oil pump fills V-block with oil automatically and quantitatively. The touch screen controls the lubrication time and refueling times

3. It can be used for component debugging or control of single actuator under production condition. Single operation, automatic operation and step operation can be converted to each other

4 .Remind operators to replace vulnerable parts: turning tool, V block and belt

5. Allow fine adjustment of the Angle between the belt and rotor shaft

6. Total 100 rotor turning parameters can be saved in HMI.

7. The current parameters are displayed dynamically while production: shift output, cumulative output, production timing, etc

8. Abnormal operation has automatic alarm: touch screen alarm, buzzer alarm and alarm light alarm


Main specification


Name

Parameter

Remark

1

Armature OD

Ф20~Ф60 mm

Can process up to Ф82 mm(Minor changes are needed)

2

Armature stack length

10~100 mm


3

Shaft length

50~250 mm


4

Length of shaft at commutator end

6~80 mm


5

Shaft diameter at commutator end

Ф3~Ф12 mm


6

Commutator diameter

Ф12~Ф42 mm


8

Commutator roundness

≤0.003mm

The commutation material is Ag Cu,

Surface hardness of shaft≥HRC45

Shaft Roundness at the bearing position≤1.5u

Armature  balance control

9

Commutator bar-bar roundness

≤0.002mm

10

surface roughness

Ra 0.4 ~ Ra 1.0

as requirement

11

Maximum cutting amount

Max 0.12mm for the first cutting

Direction at commutator diameter

12

Armature speed regulation range

Max 3000rpm

Touch screen setting

13

Z direction Feeding speed

Stepless adjustable

Touch screen setting

14

Z direction cutting return speed

non-adjustable

Internal programming

15

Z direction cutting length

4 different turning   lengths can be set

Touch screen setting:Max 30mm

16

Z direction stroke

Max 40mm


17

X direction cutter feeding speed

Stepless adjustable

Touch screen setting

18

X direction cutting return speed

non-ajustable

Internal programming

19

X direction feeding accuracy

Min 0.002mm

Touch screen setting

20

Cutter compensation volume

Min 0.002mm

Manual touch screen setting

21

Rotor rotation during turning

positive

Observe the rotor rotation along the axis of commutator:CW

22

Air pressure

Pressure 4~6kg/cm2


23

V-block material

Artificial PCD diamonds


24

Turning tool material

Artificial PCD diamonds


25

Turning tool type

Wide blade

12 degrees right/ left deviation

26

Machine power

6KW

Industrial vacuum cleaner power:2.2KW

Deburring machine power:0.2KW

27

Power

AC380V      50/60Hz

Industrial vacuum cleaner:AC380V  50/60Hz

Deburring machine:AC220     50/60Hz

28

Machine weight

About 1100Kg

Does not include vacuum cleaner and deburring machine weight

29

Workpiece operation height

950mm±50

The rotor center is high from the ground center

30

Production efficiency

2200-2500pcs/shift

10-12 sec/pc

31

Dimension

1100mm(length) x 900mm(width)x 1600mm(height)3


The commutator turning machine picture show:

commutator turning machine


Scan QR code access with mobile phone
Servo control commutator outer surface Turning machine

Scan QR code access with mobile phone。