Better configuration bldc stator needle winding machine ND-S2W01

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Product model:ND-S2W01


ND-S2W01 Double stations BLDC  stator needle winding machine / coil winder/ needle winder


Product overview:

The stator coil winding machine is s aimed at the BLDC motor manufacturing, adopts double stations, Mainly used for multi-pole stator winding.Each action cycle will wrap 2 stators, greatly improve the production efficiency, manual feeding, automatic clamping die, reduce labor intensity;Multiple tap (screen setting), wire clamping and wire cutting can be realized during winding process.The number of slots and cycles can be set by man-machine interface; all aluminum alloy (anodizing treatment) plus imported acrylic protection;Electric by PLC, display, servo motor control, set, display safe and reliable.


Function and Characteristics:

1、For multi-pole stator winding, manual loading and unloading, automatic clamping, winding and shearing;

2、The frame adopts thickened 4080 aluminum profile, and the table plate adopts cast iron to absorb vibration, even when winding at high speed, the vibration is very small.

3、Tooling and fixture parts adopt downward positioning mode, stable positioning and reliable tightening.

4、Wire clamping and wire cutting, line part structure compact, wire clamping and wire cutting is completed at one time;

5、Different stator and winding parameters can be quickly switched through the HMI to adapt to different stator requirements.

6、Quick change-overof tooling;(20 minutes with proficiency)

7、Full aluminum alloy protection

8、PLC control, fault display


Application

The BLDC needle winding machine is especially suitable for ceiling fan motor, bladeless fan motor and BLDC motor stator winding.


Specification:


Dimension :1100*1300*1700mm(Length * width * height)
Weight :500KG
Servo mechanism :

One 3KW Indexing Motor


One 3KW Winding Motor with Brake

750W or two wiring motor 

Voltage :380V/50HZ Three phase four wires
Stack length :

10-80mm(Standard stroke)

100—200mm(Long stroke, special customization)

Spindle speeds :0---600 RPM adjustable
Air pressure :0.5---1MPa
Wire diameter :φ0.13—φ1.2 mm(Other specifications can be specially designed)
Applicable pole number :multipolar
Stator ID : φ25—φ60 mm  (Other specifications can be specially designed)
Stator OD :φ60—φ200 mm (Other specifications can be specially designed)
Power :10KW


Main configuration :


Control system :Yaskawa  
Servo :Yaskawa 
Remote IO module :Yaskawa (Support for remote diagnosis function)
Display screen :Kinco
Cylinder :SMC  
Electromagnetic Valve :SMC(Better configuration )  
Bearing:NTN
Ball screw,Linear slide :TBI
Coupler:SUNWOOD


Technical requirements to be achieved by products:

Winding method:It is based on the pattern of winding and the object.

The line is loose and tight, no injury, no breakage, ect.

The product is tested in brine within 10 Ma per minute.

Equipment safety index: accord with CE standard.

Cycle time:Depending on the winding parameters

Noise:Below 60-70 decibels


The BLDC stator needle winding machine picture show

bldc stator winding machine

The BLDC stator after winding picture show:

bldc stator coil needle winding machine

BLDC motor winding machine automatic stator coil winder


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Better configuration bldc stator needle winding machine

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