Toroidal Winding Machine

About Toroidal Winding Machine

The toroidal winding machine is a special equipment used to produce toroidal coils such as toroidal transformers, current transformers, magnetic toroidal inductors, etc.


Composition of toroidal winding machine

The toroidal winding machine is composed of three parts: head, fixture, and base. It is different from the flat winding machine. The same head can be applied to different wire diameters after replacing the wire storage ring of different specifications. Products with different inner diameters are wound, and the clamp has a corresponding clamping range.

Generally, the following consumable parts on the toroidal winding machine need to be replaced frequently:

(1) Wire storage ring, also called steel ring (some called Shuttle, and also called Magazine), one of the most important parts on the machine head, used to complete wire storage and winding; its quality is good or bad It directly affects the service life, indirect costs and the quality of the winding products.

(2) Support wheels, also called guide wheels, have different numbers of support wheels for different machine heads, and their material is directly related to the service life.

(3) Fixture roller, the life of this part is related to the wire diameter, size and material of the product being wound.

(4) Belts, side slides and other consumable parts.


Precautions

In general, not only the products produced by the toroidal winding machine are completely different from those of the flat winding machine, but the consumption cost of the whole life cycle is also greatly increased. Once the flat winding machine is purchased, generally only the cost of making different tools will be incurred. After the ring winding machine is purchased, different storage rings and support wheels need to be replaced according to the wire diameter and size of the produced product. Because the copper wire is always stored from the storage One side of the wire loop slides out (belt type and side slip type), the storage loop is not evenly stressed. After a certain period of time, the storage loop and support wheel need to be replaced before production can continue! Of course, the added value of the toroidal coil is much higher than that of the flat-wound coil, and it can bear this part of the cost.

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